In the design of a double-column press, we developed a specialized gear bending system tailored for a customer who manufactures high-quality gearboxes for various industrial applications. The goal was to create a system that could efficiently bend and shape metal components used in gearbox production, ensuring precision, reliability, and high throughput for the manufacturing process.

This gear bending system was designed with advanced mechanical and hydraulic features, providing the necessary force and control to handle the complex geometries and varying thicknesses of the metal parts. Given the critical nature of these components, the system was engineered to meet stringent industry standards, ensuring consistent performance and maintaining the integrity of the materials during the bending process.

Along with the custom gear bending system, we also carried out the delivery of the appropriate tools required for the customer's specific production needs. These tools were meticulously designed and produced to ensure the highest accuracy in every cycle, improving efficiency and reducing the potential for errors. The tools were crafted to suit the exact specifications of the gearbox components, enabling optimal bending angles and ensuring that each part met the customer's rigorous quality standards.

This solution not only improves the customer's production capabilities but also enhances their overall operational efficiency. By automating the bending process, the customer can achieve faster production times while maintaining a high level of precision. Moreover, the system's versatility allows for easy adjustments to accommodate different part sizes and bending requirements, making it an adaptable solution for future product lines or design changes.

The implementation of the double-column press with the customized gear bending system and specialized tools represents a significant step forward in improving the customer's manufacturing process. It allows them to produce gearbox components more efficiently, with greater consistency and precision, ultimately improving the quality of their end products and boosting their competitiveness in the market. This collaboration showcases our commitment to providing innovative and tailored solutions that help our customers achieve their production goals.